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CD 534: Chamber Tops and Gully Tops for Road Drainage and Services, now at version 0.2.0. is here Find out more

D400 manhole covers

Pulse

Pulse D400 manhole covers set the benchmark for strength and reliability in high-traffic carriageways. Engineered to exceed telecom standards and perfected for highway performance, it delivers lasting value while helping reduce carbon impact across busy networks.

Pulse D400 Manhole Cover - Product render

A new generation of design

Pulse introduces a new era in design, engineered for lasting structural integrity, seamless compatibility with reinstatement materials, and reliable performance under the most demanding service conditions. By ensuring bedding stability and reducing the need for frequent reinstatement, Pulse helps lower whole-life costs while reducing the embodied carbon associated with repeated maintenance.

Developed through one of the most rigorous client-led testing programmes we’ve ever undertaken, Pulse has undergone extensive empirical validation. This includes stress analysis of bedding mortars, impact testing, and intensive field simulations. These trials replicated real-world conditions, subjecting Pulse to repeated impact loading and embedded stress monitoring in live network installations, going beyond the requirements of BS EN 124-2.

The outcome is clear: a high-performance, structurally balanced system delivering consistent stability in high-intensity carriageway applications. Backed by verified Environmental Product Declarations (EPDs), Pulse offers proven durability, measurable sustainability, and reduced whole-life impact, delivering long-term value for asset owners and the networks they manage.

BT carriageway family compliance icons

 

  • Available with a 7-year warranty
  • Specified by and manufactured for the UK's largest water, power and energy suppliers
  • Non-welded frame design across all sizes, reducing fatigue and failure points
  • Optional inboard padlock system
  • Available in D400 and E600 load classes
  • Designed for a reduced whole-life cost and carbon emissions
  • EPDs available across the entire range
  • Exceeds BS EN 124, DMRB, MCHW, CD 534 v0.2.0 and Series 500
  • Kitemarked by BSI
  • 100% recyclable product

Square and rectangular manhole covers

Stock code Range Clear opening
(mm)
Overall frame
(mm)
Frame depth
(mm)
Options My Wrekin Downloads
DMT0D6/9144/KP Pulse 915 x 445 1,095 x 625 150
DMT0D6/9144/KP2 Pulse 915 x 445 1,095 x 625 150

Available options and accessories

Options

  • ​​​​​​​Enhanced anti-slip coating
  • Factory-applied badging
  • Integral badging
  • Pressure relief holes

Accessories

Pulse manhole cover engineered for lasting strength block background image

Engineered for lasting strength

Pulse has been purpose-designed to deliver dependable strength and structural stability in demanding carriageway environments. Every aspect of its design has been developed to prevent the common causes of ironwork failure, from cracking to bedding fatigue.

Each large frame is cast as a single, non-welded unit, removing weak points that can lead to early-life damage. Computer analysis and full-scale trials guided the geometry, improving rigidity under repeated heavy traffic. These gains extend bedding life, sustain non-rock performance and deliver the lasting strength needed for high-intensity carriageway environments.

Non-welded construction

Each large frame (CW2 & CW3) is cast as a single unit, removing weak points that can cause cracking and early-life failure.

I-beam cover structure

Reinforces rigidity within the covers, minimising seat wear under repeated wheel loads.

E600 available

Designed up to E600 load class for high-intensity traffic conditions and demanding carriageway locations

Pulse E600 range
Pulse 7 year warranty logo

Pulse 7-year warranty

When installed with either Wrekin UniPak® rapid-set polymer resin bedding mortar, or flowable, CD 534 compliant bedding mortar, the Pulse range is available with a 7-year product warranty*.

Due to its unique design and overwhelming success in the local authority and utilities sector, Pulse is the proven choice for durability and longevity for highway ironwork installations.

View further warranty information

* Subject to terms and conditions

Pulse gallery

Pulse I beam cover structure
Strength and stability where it’s needed most

I-beam reinforced covers for superior rigidity

The Pulse cover structure features universal beam reinforcement (otherwise known as I-beams). Engineered to deliver exceptional rigidity and stability under repeated wheel loading.

This design strengthens the cover without unnecessary weight, helping it resist flexing and seat wear that can develop over time.

By controlling deflection, the I-beam structure ensures consistent load transfer between the cover and frame, maintaining a rock-free seating and reducing long-term fatigue. The result is a robust, stable assembly that protects the integrity of the chamber below and extends service life, even in the most demanding carriageway environments.

Pulse inboard locking provision
Secure by design, protected for performance

Inboard locking system for lasting protection

Pulse features a robust inboard locking system housed safely within the frame, which is designed to accept a padlock. It offers long-term security and reduces vulnerability to damage or interference.

By protecting the locking mechanism from exposure to traffic and environmental wear, the system maintains consistent performance throughout its service life.

This fully integrated design ensures the lock remains secure, reliable and easy to operate, even in demanding carriageway conditions. For network operators and asset owners, it provides added confidence that critical infrastructure remains protected against unauthorised access and premature wear, without compromising installation efficiency or ease of maintenance.

Pulse frame mechanical lifting point
Engineered for safer, faster handling on site

Integrated frame lifting points for safer installations

Pulse includes a purpose-designed mechanical lifting points built directly into the frame, enabling safe, balanced and controlled handling during installation.

This integrated feature removes the need for external lifting attachments, reducing manual handling risks and helping installers position the frame accurately and efficiently.

By providing a secure lifting location, the system ensures even weight distribution, minimises strain on the frame, and supports precise alignment with the prepared bedding. The result is a faster, safer and more consistent installation process that protects both the product and the people handling it on site.

Pulse feature markings
Designed with practicality and safety in mind

Smart details that make a real difference

Pulse has been carefully designed to make installation and maintenance safer and more efficient. Every feature has a purpose, from clearly marked details to indexing points that support quick, accurate installations and maintenance.

Distinctive feature markings and iconography make product type, loading and orientation easy to identify, while the dedicated ID bolt and RFID location support asset tracking and network management. The safety keyway prevents accidental disengagement during lifting, improving on-site safety and usability.

For installers, the ScrewLift location in the flange supports fast, precise alignment during installation. While the rounded flange edges and multiple frame gussets enhance the strength and longevity of the installation. Together, these practical refinements help reduce risk, improve accuracy and ensure a consistent, professional finish every time.

Should I upgrade to an E600 cover?

There are several advantages, and reasons driven by standards, to increase the load classification of an access cover from D400 to E600, including:

Inverted T-flange frame

Distributes loads evenly to protect the chamber and bedding mortar, reducing stress concentrations.

Increased resistance to unintended traffic

E600 products are more likely to be resistant to unintended traffic loads e.g. pre-service loads as commonly found on construction sites which can result in damage to installed ironwork.

AADT >1,500?

National Highways CD 534 stipulates where the Annual Average Daily Traffic (AADT) of light goods vehicles travelled on a road is greater than 1,500 in each direction, an E600 cover must be installed. Most A roads will have an AADT above this.

Read more about CD 534
Precision levelling for stronger, faster installations​​​​​​​

Compatible with ScrewLift rapid frame levelling system

Pulse is fully compatible with our ScrewLift rapid frame levelling system, developed to make manhole frame installation faster, safer and more precise. The ScrewLift mechanism allows installers to accurately adjust frame height and alignment by hand, with an Allen key or socket, ensuring the frame sits perfectly level with the surrounding surface.

By controlling the correct bedding thickness, ScrewLift helps prevent voids, bridging and uneven load transfer, supporting CD 534-compliant, long-life installations. It works with all bedding materials, including our UniPak rapid-set polyester resin mortar and flowable mortars such as Instarmac Envirobed® CD 534.

ScrewLift UniPak®​​​​​​​

ScrewLift installed in a Pulse frame

Every detail engineered for real-world performance

Pulse is packed with intelligent design features, each created to make installation easier, extend service life and deliver long-term value. From build quality to sustainability, every aspect has been considered to reduce whole-life costs, improve reliability and support the networks that keep our world connected.

  • Non-rocking three-point suspension provides stable seating for silent, reliable operation.

    3 point suspension
  • Independently tested by a UKAS-accredited laboratory to achieve a PSRV value of 70+ on the chequer surface.

    PSRV tested
  • Enlarged corners spread loads evenly across the foundation, enhancing reliability and lifespan.

    Enlarged frame corners
  • Gussets dissipate loading stresses effectively, providing long-term durability by preventing damage to the frame and bedding material.

    Gussets icon
  • Built-in lifting points allow safe mechanical lifting, reducing manual handling and improving on-site safety.

    Mechanical lifting point
  • Covers have been approved for use by telecommunications companies such as Openreach.

    BT approved
  • Optional ID badge supports RFID, NFC and IoT connectivity for asset identification and tracking.

    Retrofittable badge
  • Safety keyways prevent accidental lifting key disengagement during handling for safer operation.

    Safety keyway
  • Texturing above and below the flange improves mortar grip and reduces lateral movement and cracking.

    Textured mortar engagement flange surface
  • I-beam structure increases rigidity and reduces seat wear for a longer service life.

    Universal beam icon
Retrofittable identification bolt being installed in a Unite access cover
Only with Wrekin

Retrofittable antenna options

Unite* and Highway access covers are the only ranges on the UK market to include provisions for communications equipment, such as antennas, to be installed within the cover.

Antenna in cover linked to hardware in chamber

The ID bolt provision can be used for antennas, allowing communications equipment, such as water meter monitoring, to be installed within a chamber beneath a cover while providing a strong signal above ground without the need to dig or adjust the surrounding road surface. Saving significant time, effort and money while minimising disruption.

* references ending /KUE

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Whether you are looking for live project support, or are in the initial stages of specification, we are always on hand and happy to help.