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CD 534: Chamber Tops and Gully Tops for Road Drainage and Services, now at version 0.2.0. is here Find out more

A quality above the rest

Unite™ D400 manhole covers

Unite is available with a 10 year warranty*. Packed full of design features that combine to give Unite the longest life and lowest whole life cost of any D400 access cover available. Designed and manufactured to exceed BS EN 124 and Highways England’s Design Manual for Roads and bridges (DMRB) specification CD 534 v0.2.0.

Unite D400

Over the course of 40 years we have a deep understanding of pavement and highway ironwork performance. Using the very latest tools and software, the Unite range of manhole covers have been engineered for extremely long life.

Key to Unite’s longevity is minimising seat wear between covers and frames. The range has the stiffest cover structure in its class and on top of this, seating which is less vulnerable to any movement caused by cover flexing which may take place. We're so confident in Unite's performance, it's available with a 10 year warranty.

Unite has been made to work sympathetically with bedding mortars, reducing stresses on the frame foundation, which has been identified by WRC as a major cause of manhole cover failure.

BS EN 124, CD 534 v0.2.0, Kitemark


Engineered for long life:

  • Available with a 10 year warranty1
  • In service on highways for over 20 years
  • Over 500,000 installations with zero reported failures
  • Cover design substantially reduces seat wear
  • Frame features that are sympathetic to bedding materials
  • Exceeds BS EN 124-2:2015
  • Complies with DMRB, CD 534 v0.2.0 (formerly HA 104/09) and Series 500
  • Kitemarked by BSI 100% recyclable product

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Create an installation that lasts

Specification clauses

Download and use our specification clauses within project documentation to reference Unite and Highway product ranges for ironwork installations. These documents provide clear guidance to support specification and product selection during project planning.

Incorporating these clauses within specifications helps provide consistency in product selection and installation approach across projects involving ductile iron access covers and frames.

Unite 10 year warranty

Unite 10 year warranty

When installed with either Wrekin UniPak® rapid-set polymer resin bedding mortar, or Instarmac Envirobed® CD534 flowable bedding mortar, the Unite range is available with a 10-year product warranty*.

Due to its design and overwhelming success in the local authority and utilities sector, Unite is the proven choice for strength and longevity for highway ironwork installations.

View further warranty information

* Subject to terms and conditions

Unite manhole cover installed in Piccadilly Circus

Should I upgrade to an E600 cover?

There are several advantages, and reasons driven by standards, to increase the load classification of an access cover from D400 to E600, including:

Increased frame bedding area

E600 covers feature an increased frame bedding area, this results in a reduction in bedding stresses during trafficking, increasing the longevity of the product and its installation.

Increased tolerance to unintended traffic

E600 products are more likely to withstand unintended traffic loads e.g. pre-service loads as commonly found on construction sites which can result in damage to installed ironwork.

AADT >1,500?

National Highways CD 534 stipulates where the Annual Average Daily Traffic (AADT) of light goods vehicles travelled on a road is greater than 1,500 in each direction, an E600 cover must be installed. Most A roads will have an AADT above this.

Read more about CD 534
Unite D400 manhole cover showing mortar gripping feature
Mortar ‘gripper’ system

Effectively interlocked with bedding material

Unites flange surface provides a textured finish for bedding mortar to adhere to and the holes allow for interlocking between both sides. This will enable Unite to utilise the mechanical properties of bedding mortar, not just its adhesive characteristics.

The built-in bevelled frame edge as standard, prevents sharp edges from cutting into and breaking mortar away over time, as vibrations from traffic are transferred into the foundation.

These mortar-sympathetic design features, allow Unite installations to stand the test of time in extreme environments.

Unite D400 manhole cover with a large cover seat area
Large cover seating area

Increase your asset life

Cover seating wear has been attributed as a major reason for failed manhole covers, which can lead to rocking, unwanted noise and eventually, failure.

To further increase the lifespan of our Unite range, we have included a larger cover seating area. This increases the resistance to general wear by providing a large interface between covers and frames.

In addition, we seat our covers as high up the frame as possible. This minimises frame movement, which otherwise would be transferred through the frame to the flange and bedding mortar, causing premature failures.

A locking bolt entered into a Unite D400 manhole cover
Locking bolt provision

Provide controlled access

Our Unite range can improve site security and provide security from theft and malicious damage or unauthorised access, with the addition of a factory-fitted locking bolt.

In order to provide controlled access, Unite access covers can be supplied with factory-fitted screw fasteners. A specifically formed recess is provided for this purpose.

Highway SealAble product
Built to respond to flood risk

SealAble compatible

Surface water entering foul-only networks is a hidden but significant issue. Even shallow ponding over a standard manhole cover can introduce flows large enough to overwhelm pumping stations and increase unnecessary treatment.

Our SealAble system helps stop that infiltration at source (only products ending in /KUE or /KHE)

Using a retrofittable ductile iron seal plate, SealAble covers provide targeted protection without reducing the clear opening or restricting safe access. Once a SealAble compatible frame is installed, sealing can be added, upgraded or redeployed later as network priorities change.

With three selectable leak-tightness levels aligned with recognised Water Industry Specification (WIS) classes, the standards used by UK water companies to define performance requirements such as watertightness and infiltration control, the SealAble system allows operators to match sealing performance to the risk at each location.

Discover how SealAble helps protect network capacity and reduce unnecessary treatment.

Retrofittable identification bolt being installed in a Unite access cover
Only with Wrekin

Retrofittable antenna options

Unite* and Highway access covers are the only ranges on the UK market to include provisions for communications equipment, such as antennas, to be installed within the cover.

Antenna in cover linked to hardware in chamber

The ID bolt provision can be used for antennas, allowing communications equipment, such as water meter monitoring, to be installed within a chamber beneath a cover while providing a strong signal above ground without the need to dig or adjust the surrounding road surface. Saving time, effort and money while minimising disruption.

* references ending /KUE

Related case studies

Related case study

Unite(d) at Sunderland City Council

Sunderland City Council is responsible for the maintenance and repair of most roads and bridges in Sunderland. Like so many highway authorities, it had been receiving complaints from residents about noisy manhole covers. They immediately suggested Wrekin Products’ Unite manhole covers, which in addition to eliminating displacement under heavy traffic, as J T Dove explained, offer a range of other benefits.

Sunderland City Council
Read more
Related case study

M25 hard shoulder improvements

Mouchel were contacted by the Highways Agency (HA) and tasked with investigating the most cost effective and reliable way to utilise the hard shoulder of the M25 during peak rush hours. This posed several engineering problems, of which one was to consider the service life of the manhole covers that would now be located in the wheel track of one of Europe’s busiest stretches of motorway.

Mouchel
Read more
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